Productivity & Security

 

The Alltech Group provides solutions tailored to your business needs that: Reinforces security, Improves productivity, Reduce operating costs.

 

Learn more through our various chronic:


 

Automation; A solution to the labor shortage

Is labor shortage affecting you?

 

Labor shortage is a major problem for many companies in different sectors. Construction and transport are 2 of the sectors where the shortage is drastic. The lack of labor is a growth constraint. Several companies refuse orders or delay delivery. In order to deal with these ramifications, businesses have no choice but to find solutions.

 

Process Automation

 

Automation consists of systemizing operation which require human intervention. It assists man by alleviating any simple and repetitive tasks requiring precision and rigor.

The objective is simple: it increases your company’s productivity by freeing up precious time for your workers.

 

Example of tasks/Tools where automation applies

 

Routine tasks:

 

Several routine tasks that are carried out by construction workers, particularly maintenance of equipment, can easily be automated:

 

  • Automatic lubrication

Have you ever asked yourself, how much time in a day does it take an operator to grease his equipment? Installation of an automatic greasing system will bring significant savings in time, as the system functions while the vehicle is working.

It also maximizes performance by eliminating wasted time, due to stopping for maintenance and repair.

 

  • Tire-sealant, puncture free

Punctures can be costly, by causing delays, which affect productivity. Using a puncture free product, eliminates this inconvenience by sealing punctures the moment it happens. This reduces disruption and eliminates the shortfall.

 

Precision work:

Certain tools help to perform tasks quicker while improving the workflow. Working quickly and efficiently saves time!

 

  • Weighing system for chargers and other equipment

A weighing system is actually a controlling device which calculates the bulk material weight transported by a loader (or other equipment). Regardless of where the loading takes place, the weighing system is always available. Installation of a weighing system enables to achieve optimized loading and avoids overloading and loss of time.

 

Security tools:

 

Security systems can further improve the process. Production stoppage due to an incident, equipment failure or a work accident can lead to a major waste of time and loss of money.  

 

  • Backup cameras

A camera system can eliminate blind spots for the driver. This is a valuable tool to help create awareness for the driver. Increasing visibility in the work zone and allowing the operator to be more productive.

 

  • Range limiting device

A range limiting device eliminates the risk of contact between the excavator and surrounding obstacles. The device facilitates monitoring of the work environment and eliminates human error, responsible for several serious and fatal accidents.

 

  • Security system for dump trucks

Conceived to help the driver be more vigilant. This system helps avoid embarrassing situations such as, striking a viaduct or electrical wiring. The consequences can be very expensive in both time and money (halting of the service unit, maintenance, CSST investigation, etc.). 

 

  • Pedestrian and obstacle detection system 

A detection system helps prevent collisions between construction equipment and pedestrians. This will reduce the operating equipment costs by warning the driver of an obstacle that could cause damage thanks to a camera that recognizes and detects obstacles. It also helps improve productivity on your work site by allowing the driver to monitor hidden areas without turning, thanks to a screen located in the cab. 

 

Process automation

 

Several other production tools are also available to automate your equipment / your procedures. Automation will not completely eliminate labor shortage. However, it will maximize the full potential of your current workforce.

 

Assigning your staff to specific tasks is a good starting point to increase productivity!

 

 

 

The Pfreundt Web Portal, what is it?

Your weighing data: Accessible. Any time. Anywhere.

 

The PFREUNDT Web Portal is the innovative internet software for automatic data exchange with your mobile PFREUNDT scales. As a user you always have complete control of your data. The portal makes individual evaluation functions, as well as modern interfaces for continued processing in your own systems, available to you.

 

 

Greatest Security

You can easily access all the functions of the PFREUNDT Web Portal using your web browser without installing additional software. The software has a high security standard, does not need to be maintained and is always ready for you in its most upto- date version.

 

Maximum Accessibility

The PFREUNDT Web Portal is comfortable access to your weighing data when and where you want. Whether in the office, on your PC or from your smartphone and tablet when you’re on the road. Your data is ready for you 24 hours a day, 7 days a week.

 

 

Your advantages at a glance 

 

  • Maximum availability of your data via the Internet
    • Access to Web Portal with Computer, Tablet, Smartphone etc.
  • Maximum security through encrypted data exchange
  • High data security through modern server technology in certified data centers
  • Individual evaluation functions
    • Personally configurable report function
  • Modern interfaces to your own IT systems
    • API-Interface (application programming interface) to communicate with other applications
  • Available immediately
  • Software as a Service – no software installation, no updates, no internal maintenance required
  • High flexibility – modifiable to suit customer requirements
  • PFREUNDT Hotline Service
    • Mon. to Thu. 07:00 – 17:30
    • Fri. 7:00 – 16:30

 

Contact your distributor for more information:

 

 

 

What factors contribute to forklift trucks accidents?

Forklifts helped improve and facilitate handling tasks. Yet a recent collection of accident statistics indicates that the risks associated with forklift trucks are also very high and that they are the cause of many workplace accidents in several countries.

 

 

 

What behavioural and operational factors can contribute to forklift trucks accidents?

  • Travelling at excessive speed.
  • Riding with the load elevated.
  • Improper backing up techniques.
  • Improper turning, braking or accelerating.
  • Improper warnings to others about a forklift in use nearby.
  • Poor communication during shared tasks, or in shared spaces.
  • Riding or giving rides on forklift or load.
  • Parking the forklift improperly.
  • Improper blocking of wheels on semi-trailers or railway cars.
  • Horseplay; stunt driving; jerky, erratic driving.
  • Inadequate servicing of the forklift.

 

What factors of work organization can contribute to forklift trucks accidents?

  • Lack of training or improper training of workers who have to operate forklift trucks.
  • Production factors such as speed or stress.
  • Lack of proper tools, attachments and accessories.
  • Improper assignment of forklifts and operators.
  • Poor maintenance of forklifts.
  • Age of forklifts.

 

How can workplace design contribute to forklift trucks accidents?

  • Narrow aisles.
  • Crowded, cluttered aisles.
  • Obstructions at intersections and doors.
  • Volume of traffic in work area.
  • Other workplace conditions such as noise, odours, toxic gases, dust, or poor lighting.
  • Many ramps with different surfaces.
  • différences de revêtement des rampes d'accès;
  • Condition of loading dock.  

 

Source: https://www.ccohs.ca/oshanswers/safety_haz/forklift/accident.htmll

 

 

How to avoid or at least limit accidents which implicates pedestrians?

 

 

  • Separating the forklift zone from the pedestrian zone by making separate aisles one for pedestrians and one for forklifts.
  • Denying access in the forklift zone.
  • In any possible mesure, pedestrians must keep a secure distance from the forklift. It is important to make visual contact with the forklift driver thus assuring the driver is aware of your presence in the work zone.
  • Assure that the work zone is well lit and there are no obstacles that may reduce the driver’s visibility.
  • Exercise caution around and near blind spots, near entrances and narrow aisles. The driver must apply the horn of the forklift when approaching crossroads.
  • Wear visible clothing where it’s required.
  • Set speed limits for forklifts.
  • Do not walk near forklifts which the forks are lifted neither walk underneath the forks.
  • Take caution not to obstruct the vision of the forklift driver who is transporting a load.
  • Avoid operating a forklift where there is an elevated pedestrian zone.

 

Limit areas of restricted vision

 

To prevent collisions, a pedestrian detection is necessary. Many types of cameras are recommended in this situation. Simple cameras, radars, ultrasounds or morphological recognition etc. Fo exemple, a pedestrian detection system using a morphological recognition system.

Blue : Field of vision (control screen)

Orange : Danger zone (As soon as a pedestrian enters this area, the driver is warned by an alarm)

 

Attention, these security systems are tools to assist the vigilance of the driver. The simple fact of installing a system would not eliminate all accidents but would certainly help to diminish some of them. Whatever position we are whether a driver or pedestrian being vigilant is important.

 

 

Maximize your vision and security on the work site by installing an industrial camera: 

 


 

Backup camera

 

NBS is a backup camera system improving safety around industrial vehicles. It supplies a precise vision of the environment to the driver.

 

 


Pedestrian detection for industrial vehicle

 

Blaxtair® is an intelligent on-board camera which helps to prevent collisions between construction machinery and pedestrians. Combined with good practice and organizational safety measures, it is the only efficient and reliable answer to meet the safety demands of the construction, road work and mining sectors. 

 


 

 

Make the right choice of grease for your automatic greasing system

Grease is the most important part of your automatic greasing system.

 

The choice of grease type is critical for the proper function of the system and will have direct impact on its efficiency.

 

 

 

Characteristics

After analyzing the working conditions of your automatic greasing system, here are the recommendations concerning the choice of the grease to use. 

 

 

 


 

      

 

Mixing different types of grease may damage your system.

Before changing your grease, make sure the new grease is compatible with the current grease.

 

 

 


 

Procedures to bleed your system

In order to avoid mixing greases, it is strongly advised to bleed your system. The Alltech Group proposes you a grease replacement procedures in order to avoid damaging your system.

 

 

Telescopic Handler Scale

What is an onboard scale system?

 

An on-board scale is actually a load control device that can calculate the weight of material transported using a telehandler (or other equipment). This makes it possible to know the quantity of actual material transported.

The installation of an on-board scale makes it possible to carry out optimized loadings by performing a simple and effective weighing on site. This allows to avoid overloads or unused capacity.

 

 

An on-board scale system saves time, reduces costs and improves workflow.

 

Components of the system for a telehanlder application

 

These rugged systems are designed for reliable and precise operation in harsh environments in continuous duty.

 

 

1. Weighing electronics

• Proven systems for long-term use

• Intuitive operation

• Connection to the PFREUNDT Web Portal

 

2. Digital Pressure sensors

• Oil pressure sensor with overload protection

• Integrated temperature control

• Easy-to-assemble screw connections

 

3. Proximity Switches

• For dynamic weighing during operation

• Reliable definition of the weighing range

• Simple assembly

 

 

PFREUNDT Weighing system

 

 

 

Easy.

• Maintenance-free

• Easy data exchange

 

Better.

• Qualified on-site service

• In-Service inspection (prev. initial approval) by PFREUNDT

 

Weighing.

• Dynamic weighing while loading

• Individual evaluation functions

 

 

For more information about the system offered: